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df1987033100@yahoo.com, Mr.Deng Qing
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The Full Set of Marble Processing Equipments
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Diamond Wire Saw
SJK35/21
【Function】
To cut the huge block into smaller block, or cut slab and trim block.
【Main specifications】
?seful processing range (mm) 3500?100
?ain motor power（kW） 15
?ain power（kW） 21
?rolley power (kW) 2.2x2
?lywheel diameter（mm） 1000
?ire length（mm） 18000
?verall dimensions（mm） 9100?350?077
?rolley surface dimensions（mm） 3000?500 x557
?ater consumption（L/min） 30
?otal weight（Ton） 6
?ax. trolley carrying weight（Ton） 40
【Description】
?omposed of column, elevating slide cover, elevation drive system, main drive wheel, driven wheel, pneumatic tension system, self-moving table trolley.
?he flywheel diameter for this machine is 2100mm. Generally the secondary guide wheel is unnecessary for cutting 2000mm height of blocks, so as to increase the service life of the wire.
?ach main column has 4 independent guide tracks. The flywheel stability can be enhanced during the elevation of the flywheel.
?he wire tension uses a cylinder structure to enable flexible, constant tension during cutting and to increase the service life of the wire.
?he table trolley can be moved by an independent motor unit, and has a long range of movement. The table for loading and unloading the blocks has 360° rotation for easy, four-side trimming of blocks.
?he flywheel has double speed, and is cable to cut granite and marble blocks. The PLC control system effectively controls the primary, intermediate and final processing speeds.
Gang Saw for Marble SJP20B
【Function】
Cuts marble block to slab of desired thickness
【Main specifications】
－Useful cutting length (mm) 3,300
－Useful cutting width (mm) 2,000
－Useful cutting height (mm) 2,100
－Diameter of the fly- wheel (mm) 3,600
－Stroke of the blade frame (mm) 800
－Number of the blade 80
－Main motor power (kW) 110
－Rapid elevating motor power (kW) 5.5
－Working motor power (kW) 1.5
－Total installed power (kW) 121
－Water consumption (L/min) 70
－Water consumption (m3/shift) 40
－Overall dimensions (mm) 16,000?580?900
－Total weight (Kg) 55,000
－Output (m2/month) 15000~20000
【Main structure】
－Saw frame is welded with high strength alloy steel
－Flywheel assembly with two main bearings and drive motor
－Elevating drive system for block trolley
－80 blades
－1 hydraulic tension adjustor
－Automatic central control system
－2 motorized block trolleys
【Description】
－High efficiency energy-saving main motor for long service life under full load conditions
－Saw frame cycles 85 times a minute with a 800mm stroke
－High cutting efficiency
－Advanced saw frame guide unit (V type guide rail) ensures long, stable operation
－Guide rail automatically adjusts clearance with wear
－Internationally advanced level of guide accuracy and stability
－Blades maintain consistent, stable pressure
－Each main part has been analyzed and calculated with FEA (finite element analysis) using computer software to ensure maximum efficient service from the whole machine
－Hydraulic cylinder blade stretching system
－Cut is adjustable for different thickness of slabs
－Blade tension up to 8 tons
－Spindle and crank forged from special materials and designed in combination with flywheel
－Key slot is unnecessary since spindle is three times more fatigue resistance
－Radius deformation of main bearing block is within 0.02mm for smooth running
－Natural frequency of saw frame is 8 times higher than operating frequency and greatly reduces vibration
－Slide rail of main column has dust proof design and is auto- lubricated
－Wear-resistant slide-rail surface is easily replaceable
－Electricity is PLC-controlled, motor works at constant power
－Block ascent speed automatically adjustable to the hardness degree of the slab
NOTE: Blade frame are not equipped with blade that is provided by the customer
Block Cutter for marble SGS35/2A
【Function】
Used for cutting blocks of marble into strips
【Main specifications】
－Cutting dimensions (L x W x H) (mm) 3000x2000x1500
－Max. Diameter of vertical blades (mm) 1600
－Max. Diameter of horizontal blades (mm) 400
－Max. Width of vertical blade (mm) 650
－Number of vertical blades 1~3
－Number of vertical blades 1
－Total installed power 170
－Main motor power(kW) 130
－Horizontal blade power(kW) 15
－Overall dimensions(mm) 12000 x 9000 x 5900
－Machine weight with carrying trolley(Kg) 28,000
－Water consumption(m3 / shift) 720
－Output(m2/24hours) 150-200
【Description】
－Rational structure, high cutting efficiency, one machine enough for a complete line
－Double-columns, column guide rail has a special, wearable material that can be changed, and is waterproof
－Wide crossbeam and column for increased cutting stability
－Auxiliary guiding track under the crossbeam greatly improves the degree of flatness of the slab.
－V-type overhead guide track is waterproof and irrigated with oil for improved saw blade stability
－Trolley is divided into sections
－Guide screw structure has maintenance clearance and a locking structure to improve cutting stability
－After the vertical cut, the horizontal cut separates the slab Motor is overhead for improved safety
－Equipped to prevent falling slabs
－Mechanical arm for removing slabs
Polishing Line for Marble Slab
Configuration：
Hydraulic loader SFB28/17X1 →Motorized roller conveyor SBT36/19D→ Polishing machine for Marble SML21/16 → Blower roller conveyor SBT36/19 →Motorized roller conveyor SBT36/19D → Hydraulic un-loader SFB28/17S
Specification of the polishing line
1. Working width (mm): 500-2050
2. Working thickness (mm): 10-50
3. Water consumption (L/min): 350
4. Total installed power (kW): 270.
5. Total air consumption (L/min) 800
6. Pressure of compressed air (Mpa): 0.6-0.8
7. Overall dimensions (mm): 28160*4111*2600
8. Total weight (Kg): 43,000
9. Output (m2/8hours): 1000
The Polishing Line is composed of following units
1. Hydraulic loader SFB28/17X1 1 unit
2. Motorized roller conveyor SBT36/19D 2units
3. Blower roller conveyor SBT36/19 1 unit
5. Polishing machine for Marble SMl21/16 1 unit
8. Hydraulic un-loader SFB28/17S 1 unit
Hydraulic Loader SFB28/17X1 (with sucker)
【Function】
The hydraulic Loader can tilt an angle to easily load the rough slab and smooth slab.
【Main specifications】
－Max. Working size (mm) 2,050?,500
－Total Installed power (kW) 5.7
－Power of oil pump (kW) 2.2
－Power of vacuum pump (kW) 2.2
－Power for roller drive (kW) 0.55
－Traction motor power (kW) 0.75
－Diameter of rollers (mm) 90
－Tilted angle 0～93°
－Overall dimensions (mm) 2,800 x 2,200 x 742
－Total weight (Kg) 1,300
【Description】
－The hydraulic system is used to push the table elevation and turnover with dual-speed control.
－ With damping device
－ With 9pcs vacuum suckers device (6pcs vacuum for optional )
－ The roller uses stainless steel material
－ Motorized traveling is for semi-automatic board loading
Motorized Roller Conveyor SBT36/19D
【Function】
Motorized roller conveyor is used for connecting hydraulic loader and automatic polishing machine.
【Main Specifications】
－Useful working width (mm) 2,050
－Length of the roller conveyor (mm) 3,560
－Height of the trolley (mm) 742
－Power for roller drive (kW) 1.1
－Overall dimensions (mm) 3,560 x 2,200 x 742
－Total weight (Kg) 700
【Description】
－Integrated structure is stable and safe
－Rollers are made of wear-resistant materials
－Self ?dapting regulation of transmission speed
－Transmission for each roller shaft is separate with chain connections
－Safe and smooth slab conveyance
Blower Roller-conveyor SBT36/19
【Function】
Blows moisture from slab surface and conveys it for further processing
【Main Specifications】
－Working width(mm) 2,100
－Installed power (kW) 2.95
－Power of blower(kW) 2.2
－Power for roller drive(kW) 1.1
－Overall dimensions(mm) 3600?350?200
－Total weight (Kg) 450
【Description】
－Separate speed adjustment for polishing machine and loader/un-loader
－Low noise blower fan
－Wear-resistant rollers
－Chain-driven roller spindles
Polishing Machine for Marble SML21/16
【Function】
To be used for grinding and polishing the rough tile into smooth tile
【Main specifications】
－No. of polishing heads 16
－Washing heads 1
－Max. Polishing width (mm) 2100
－Max. Polishing thickness (mm) 80
－Polishing head diameter(mm) 480
－Length of each abrasive (mm) 104
－Installed power (kW) 187
－Polishing head power (kW) 11/15
－Conveyor belt power (kW) 2.2
－Washing head power (kW) 1.5
－Air pressure (Mpa) 0.6～0.8
－Air consumption of each polishing head (L/min) 50
－Water consumption (L/min) 425
－Output(m2/8hours) 1000
－Speed of conveyor belt (m/min) 0.8~4
－Overall dimensions (mm) 12,000?2,00?,600
－Total weight (Kg) 28,000
【Machine Components】
－16 polishing heads
－1 washing head
－1 moveable crossbeam carrying polishing heads
－1 tile conveyor system, including a drive unit, a variable speed unit, a belt washer, and a belt tension unit
－2 motors matched with inverters for driving head crossbeam
－Automatic lubrication system
－1 automatic control system with monitoring system
－1 laser scanner-checking unit
【Description】
－The solid, stable framework is fabricated completely at one time, and resists deforming over long service. The framework surface has a layer of stainless steel for greater wear-resistance. This prevents belt sticking to framework during stoppages.
－Head-crossbeam ends are held in a special, secure support.
－Sliding surfaces have undergone special hardening treatment.
－Wear-resistant plate is matched with roller bearings. An immersion lubrication system reduces friction. A labyrinth-type dustproof and waterproof protective cover prevents contamination of bearings and slide rail. Inverter-driven motor is easily adjustable to enhance swing speed, without vibration, for increased production capacity.
－Has a super-strength conveyor belt. Main drive uses a cycloid pinwheel reducer matched to the inverter for variable speed. Adjustment of belt tension is easy and rapid.
－Equipped with 16 specialized marble-polishing heads. Drive power for each polishing head is 11.0KW. The spindle on the top of polishing head is driven by a poly-wedge belt.
－Polishing head lift is controlled pneumatically with two air cylinders that match the slab checking system. It allows easy elevation and provides a gentle polishing effect. Each polishing head mandrel is supported by a hard chrome-plated sleeve to prevent mandrels from bearing additional load. Durable, friction-resistant, stable rotation gives optimum polishing.
－An auto-filling pump, located on the top of the polishing head, lubricates the spindle bearing-block.
－With PLC controls, and a laser scanner at the loading end, the slab profile is carefully checked and auto-dodging initiated when required.
－Elevation height of the polishing head is controlled by pulse NC technology to enable adjustments within 20-50㎜.
－The abrasive wear monitor accurately checks consumption conditions.
－Most of the electric elements are selected world brand name products.
－PLC controls and man-machine interface are displayed by liquid crystal display screen for intelligent control.
－High strength waterproof cover is anticorrosive, safe, and reliable for longer service.
－Independent operating panels for each head are located high on the machine for better waterproofing and easy access for operators.
NOTE: Polishing heads are not equipped with abrasives, they have to be provided by the customer
Hydraulic Un-loader SFB28/17S
【Function】
The hydraulic un-loader can tilt an angle for easy unloading rough slab and smooth slab.
【Main specifications】
－Max. Working size (mm) 2,050?,500
－Installed power (kW) 2.95
－Power of oil pump (kW) 2.2
－Power of the roller drive (kW) 0
－Traction motor power (kW) 0.75
－Diameter of rollers (mm) 90
－Tilted angle 0～93°
－Overall dimensions (mm) 2,800 x 2,000 x 785
－Total weight (Kg) 1,200
【Description】
－Hydraulic system is used for push elevation and overturn of the table and has dual speed control.
－Roller adopts stainless steel material
－Motorized movement, perform semi-auto unloading.
Polishing Line for Marble Tile
Configuration：
Robot Arm SXS30X80 → Motorized roller conveyor SBX36/06D→ Disc Calibrating machine SYD06/4 → Motorized roller conveyor SBX36/06D →Polishing machine for Marble SML06/16→ Motorized roller conveyor SBX36/06D →Width cutter SGZ06X2P → Motorized roller conveyor SBX36/06D → Cross cutter SGH06/7P →Squaring and Chamfering Machine MB650/8+2 →Turning Line SZX/2 → Squaring and Chamfering Machine MB650/8+2 → Blower roller conveyor SBX36/06 → Motorized roller conveyor SBX36/06D → Robot Arm SXS30X80
Specification of the polishing line
1. Working width (mm): 300-650
2. Working thickness (mm): 10-50
3. Water consumption (L/min): 990
4. Total installed power (kW): 340.
5. Total air consumption (L/min) 800
6. Pressure of compressed air (Mpa): 0.6-0.8
7. Overall dimensions (mm): 55160*4111*2600
8. Total weight (Kg): 60,000
The Polishing Line is composed of following units
1. Robot Arm SXS30X80 2 units
2. Motorized roller conveyor SBX36/06D 5 units
3. Blower roller conveyor SBX36/06 1 unit
4. Disc Calibrating machine SYD06/4 1 unit
5. Polishing machine for Marble SML06/16 1 unit
6. Width cutter SGZ06X2P 1 unit
7. Cross cutter SGH06/7P 1 unit
8. Squaring and Chamfering Machine MB650/8+2 2 units
9. Turning Line SZX/2 1 unit
Robot Arm SXS30X80
【Function】
For loading and unloading tile
【Main specifications】
－Horizontal stroke (mm) 1500
－Vertical stroke (mm) 1500
－Suction vacuum power (Pa) 6*10-2
－Max. Vertical lift load (kg ) 200
－Max . Slab size (mm) 3000*620
－Number of sucker 21-39 (optional)
－Total installed power (kW) 6.65
Motorized Roller-conveyor SBX36/06D
【Function】
Connect hydraulic loader and automatic polishing machine.
【Main specifications】
－Useful working width (mm) 650
－Roller?onveyor Length (mm) 3,600
－Table Height (mm) 742
－Roller Drive Power (kW) 1.1
－Total weight(Kg) 700
－Total installed power(kW) 1.1
【Description】
－Integrated structure is stable and safe
－Rollers are made of wear-resistant material
－Self-adapting speed adjustment and transmission
－Independent transmission of each roller shaft using chain connections
－Safe and stable conveyance of slabs
Blower Roller-conveyor SBT36/06
【Function】
Blows moisture from slab surface and conveys it for further processing
【Main Specifications】
－Working width(mm) 650
－Installed power (kW) 2.95
－Power of blower(kW) 2.2
－Power for roller drive(kW) 1.1
－Overall dimensions(mm) 3600?300?200
－Total weight (Kg) 450
【Description】
－Separate speed adjustment for polishing machine and loader/un-loader
－Low noise blower fan
－Wear-resistant rollers
－Chain-driven roller spindles
Disc Calibrating Machine SYD06/4
【Function】
Calibrates rough marble slab to uniform thickness
【Main specifications】
－Calibrating heads (mm) 4
－Work thickness(mm) 10~50
－Max. Calibrating width (mm) 300-650
－Installed power(kW) 57.7
－Calibrating head power(kW) 18.5
－Calibrating head elevation power(kW) 0.37
－Main drive power(kW) 2.2
－Water consumption (L/min) 120
－Water consumption(m3/shift) 24
－Speed of conveyor belt(m/min) 0.4~0.3
－Overall dimensions (mm) 5670x2500x1500
－Total weight(Kg) 5,000
【Description】
－Has 4 calibrating discs, each with drive power of 2.2kW，and lift power of 0.37kW
－Slide structure spindle elevation
－Entire calibrating structure crossbeam-mounted for stability and speed
－Imported conveyor belt
－Cycloid pin-wheel reducer
－Adjustable conversion speed
－Calibrating head has centralized water inlet offering greater longevity
－Abrasive material distribution across the head greatly reduces abrasive cost
Polishing Machine SML06/16
【Function】
To be used for grinding and polishing the rough tile into smooth tile
【Main specifications】
－No. of polishing heads 16
－Max. Polishing width (mm) 650
－Max. Polishing thickness (mm) 60
－Polishing head diameter (mm) 480
－Length of each abrasive (mm) 104
－Installed power(kW) 187
－Polishing head power (kW) 11/15
－Conveyor belt power (kW) 2.2
－Washing head power (kW) 1.5
－Air pressure (Mpa) 0.6～0.8
－Air consumption of each polishing head (L/min) 50
－Water consumption (L/min) 425
－Speed of conveyor belt (m/min) 0.8~4
－Overall dimensions (mm) 12,000?8,00?,400
－Total weight (Kg) 25,000
【Machine Components】
－16 polishing heads
－1 moveable crossbeam carrying polishing heads
－1 tile conveyor system, including a drive unit, a variable speed unit, a belt washer, and a belt tension unit
－2 motors matched with inverters for driving head crossbeam
－Automatic lubrication system
－1 automatic control system with monitoring system
－1 laser scanner-checking unit
【Description】
－The solid, stable framework is fabricated completely at one time, and resists deforming over long service. The framework surface has a layer of stainless steel for greater wear-resistance. This prevents belt sticking to framework during stoppages.
－Head-crossbeam ends are held in a special, secure support.
－Sliding surfaces have undergone special hardening treatment.
－Wear-resistant plate is matched with roller bearings. An immersion lubrication system reduces friction. A labyrinth-type dustproof and waterproof protective cover prevents contamination of bearings and slide rail. Inverter-driven motor is easily adjustable to enhance swing speed, without vibration, for increased production capacity.
－Has a super-strength conveyor belt. Main drive uses a cycloid pinwheel reducer matched to the inverter for variable speed. Adjustment of belt tension is easy and rapid.
－Equipped with 16 specialized marble-polishing heads. Drive power for each polishing head is 11.0KW. The spindle on the top of polishing head is driven by a poly-wedge belt.
－Polishing head lift is controlled pneumatically with two air cylinders that match the slab checking system. It allows easy elevation and provides a gentle polishing effect. Each polishing head mandrel is supported by a hard chrome-plated sleeve to prevent mandrels from bearing additional load. Durable, friction-resistant, stable rotation gives optimum polishing.
－An auto-filling pump, located on the top of the polishing head, lubricates the spindle bearing-block.
－With PLC controls, and a laser scanner at the loading end, the slab profile is carefully checked and auto-dodging initiated when required.
－Elevation height of the polishing head is controlled by pulse NC technology to enable adjustments within 20-50㎜.
－The abrasive wear monitor accurately checks consumption conditions.
－Most of the electric elements are selected world brand name products.
－PLC controls and man-machine interface are displayed by liquid crystal display screen for intelligent control.
－High strength waterproof cover is anticorrosive, safe, and reliable for longer service.
－Independent operating panels for each head are located high on the machine for better waterproofing and easy access for operators.
NOTE: Polishing heads are not equipped with abrasives that is provided by the customer.
Width cutter SGZ06X2P
【Function】
Trims the width of strip panel
【Main specifications】
－No. of cutting blades 2
－Max. Cutting length (mm) 2,500
－Max. Cutting width (mm) 650
－Max. Cutting thickness (mm) 50
－Single head cutting power(kW) 7.5
－Total power(kW) 17.6
－Water consumption (L/min) 25
－Overall dimensions (mm) 4200 x 1600 x 1550
－Total weight (Kg) 3,000
【Description】
－Ensures secure work piece, without movement during continuous cutting
－Pressure structure severs waste piece and transports it to collector
－Guide slide and pressing wheel ensure cutting accuracy
－Motorized adjustment of cutting width
－Locking mechanism
－Blade elevation is pneumatically controlled
－Mechanical positioning function
－Small diameter motor ensures min. Cutting size is 205 mm
Cross cutter SGH06X7P
【Function】
Cuts strip panel into regular tile
【Main Specifications】
－No. of cutting blades 7
－Max. Cutting length (mm) 3,500
－Max. Cutting width (mm) 650
－Max. Cutting thickness (mm) 30
－Cutting blade diameter (mm) 350
－Single cutting head power (kW) 7.5/11
－Conveyor belt power (kW) 2.2
－Total installed power (kW) 22.3~38.8
－Air pressure (Mpa) 0.6～0.8
－Water consumption (L/min) 120
－Overall dimensions (mm) 5000*2500*1600
－Total weight (Kg) 7,400
【Description】
－Belt conveyor
－7 cutters use mechanical sizing
－Variable-frequency speed control cutting
－Accurate and reliable
－Less edge and corner chipping
－Pneumatically-controlled blade elevation with mechanical positioning function.
－Cutting speed: 0.6－4 m/ min.
Squaring and Chamfering Machine MB650/8+2
【Function】
Squares and chamfers tiles
【Main specifications】
? Working width: 400～650
? Total power（kW）： 42.8
? Measurement（mm）： 4400X3360X1680
? Total weight（kg）： 5,350
? Water consumption（L/min）： 420
【Description】
?To be designed for 8 sets of squaring spindles, driving power: 4kW per each, designed for 2 sets of pneumatic chamfering spindles, driving power: 1.5kW per each.
?To adopt double-pressing belt structure and use timing tooth-belt for both the upper and the lower belts.
?The speed of the belts is to be regulated by inverter. The main driving adopts cycloidal needle reducer, driving power: 2.2kW.
?To regulate the width of the swing beam by electrical width-regulator. To be equipped with width display device, driving power: 0.37kW.
?With lack air pressure protection.
?The timing toothed belt with 32mm width is used for Tile pushing device.
? Equipped with centralization device:
Turning Line SZX/2
【Function】
Connects two S & C machines and turns the conveyed tiles 90°.
【Main specifications】
－ Useful work width (mm) 600
－ Line stand length (mm) 2,000
－ Table height (mm) 742
－ Conveyor motor power (Kw) 0.75
－ Turning motor power (Kw) 0.37x 2
【Description】
－ Four, C-type polyester belts
－ Driven by mechanical, step-less, variable speed/turbine/worm reducer
－ Conveyor cog belt prevents tile slippage. |
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